Metallic material
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Metallic material
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Integrity | Efficiency
Aluminum Sheet for Body and Closure Panel Applications
M = Material Type: Metals
AL = Category: Aluminum
S = Sub Category: Sheet
5000 = 5000 series aluminum alloy
6000 = 6000 series aluminum alloy
<Standard Grades (S): Typical applications include hood inners and outers with no special requirements regarding strength, formability, or hemming>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% | V% |
| 0.5-1.5 | ≤0.50 | ≤0.25 | ≤0.40 | 0.25-1.00 | ≤0.15 | ≤0.30 | ≤0.25 | ≤0.10 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 90-140 | ≥200 | ≥23 |
<Improved Bake Response (IBR): Typical applications include hood and liftgate outers requiring improved strength>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% |
| 0.7-1.5 | ≤0.35 | ≤0.25 | ≤0.35 | 0.2-0.8 | ≤0.10 | ≤0.20 | ≤0.15 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 100-150 | ≥200 | ≥22 |
<Improved Hemming (IH): Typical applications include hood and liftgate outers requiring hems with small radii or flat hems>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% | V% |
| 0.5-1.5 | ≤0.35 | ≤0.25 | ≤0.20 | 0.25-0.90 | ≤0.15 | ≤0.10 | ≤0.10 | ≤0.10 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 90-130 | ≥175 | ≥23 |
<High Strength (HS): Typical applications include roof panels, where high strength is required to minimize distortion in the paint bake ovens. This alloy should not be used in a hemmed panel application or in a highly corrosive environment>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% |
| 0.6-1.5 | ≤0.40 | ≤0.90 | ≤0.45 | 0.3-1.0 | ≤0.25 | ≤0.15 | ≤0.15 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 115-170 | ≥250 | ≥20 |
<Reinforcement Parts (R): Typical applications include closure reinforcements or body structure parts>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% |
| 0.5-1.5 | ≤0.50 | ≤0.25 | ≤0.25 | 0.2-0.7 | ≤0.10 | ≤0.20 | ≤0.15 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 110-160 | ≥200 | ≥21 |
<Improved Formability (IF): Typical applications include body side outers and fenders>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% | V% |
| 0.5-1.5 | ≤0.35 | ≤0.25 | ≤0.20 | 0.25-0.90 | ≤0.15 | ≤0.10 | ≤0.10 | ≤0.10 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 90-130 | ≥200 | ≥26 |
<Soft Structural Applications (SST): Typical applications include hood inners>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% | V% |
| 0.4-1.2 | ≤0.35 | ≤0.20 | 0.05-0.30 | 0.15-0.60 | ≤0.10 | ≤0.10 | ≤0.15 | ≤0.15 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 55-95 | ≥120 | ≥23 |
<Standard Grades (S): Typical applications include hood inners and outers with no special requirements regarding strength, formability, or hemming>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% |
| ≤0.20 | ≤0.35 | ≤0.15 | 0.20-0.50 | 4.0-5.0 | ≤0.10 | ≤0.25 | ≤0.10 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 110-160 | ≥250 | ≥23 |
<Reduced Stretcher Strain (RSS): Typical applications include visible inner panels. This grade shall not be used for outer panels or for applications which may experience stress corrosion cracking. Exposing work hardened 5000 aluminum alloys containing more than 3% magnesium to temperatures above 66 °C (150 °F) may result in susceptibility to Stress Corrosion Cracking>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% |
| ≤0.20 | ≤0.35 | ≤0.15 | 0.20-0.50 | 4.0-5.0 | ≤0.10 | ≤0.25 | ≤0.10 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 110-150 | ≥250 | ≥23 |
<Structural Application (ST): Typical applications include body structure parts>
| Chemical composition | Si% | Fe% | Cu% | Mn% | Mg% | Cr% | Zn% | Ti% |
| ≤0.40 | ≤0.40 | ≤0.10 | ≤1.0 | 2.6-3.6 | ≤0.30 | ≤0.20 | ≤0.15 |
| Mechanical properties | YS(Mpa) | TS(Mpa) | EL% |
| 85-130 | ≥200 | ≥20 |
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